Challenges
Although the Marietta platform installation was considered a straightforward build, unexpected hurdles—ranging from severe weather to unexpected site modifications—tested the team’s ability to adapt and deliver without compromising quality.
- Weather-Related Delays
The project commenced during Colorado’s heavy winter snowfalls. Mountain pass closures and icy, degraded site conditions disrupted access and threatened timely delivery of critical materials. This required creative construction solutions to ensure work could progress despite environmental obstacles. - Last-Minute Structural Changes
Initially designed to support eight machines, the site was downsized to six machines after foundational work had begun. This demanded extensive mid-project adjustments, including:
- Pouring a new concrete retaining wall
- Backfilling and repouring part of the garage deck
- Coordinating with another trade team operating in the pit area to prevent delays or conflicts during industrial equipment installation
Solution
To navigate these issues, the team deployed a combination of proactive planning, adaptable methods, and seamless coordination between trade teams—demonstrating Mathews Mechanical’s ability to deliver practical construction solutions for complex environments.
- Proactive Logistics Coordination
To mitigate risks from unpredictable weather:
- Deliveries were consolidated into fewer trucks, reducing exposure to delays.
- Loads arrived in 4-hour staggered windows, streamlining site access and supporting smooth industrial equipment installation.
- Adaptive Construction Strategy
With the altered build site:
- The installation method shifted from prefabrication and hoisting to in-place construction, reflecting flexible construction solutions.
- Work began at the far end of the pit to minimize congestion and ensure efficient industrial equipment installation sequencing.
- Plumbing and decking were deferred until all machines were framed, optimizing workflow and site access.
- Cross-Team Coordination
Regular coordination with the general contractor and trade teams ensured:
- Shared pit access without equipment interference.
- Streamlined project milestones despite site constraints.
- Mutual understanding of scheduling to keep industrial equipment installation on track.
Results
Despite volatile conditions and extensive rework, the Marietta project was delivered on time, without incident, and to the client’s satisfaction—proving that effective construction solutions paired with disciplined industrial equipment installation can overcome even the toughest challenges.
- Performance: Delivery schedules were upheld, even during winter storms and design changes. The system was fully completed within project timelines.
- Peace of Mind: Through proactive communication and on-site flexibility, the team preserved alignment with all stakeholders. The client, GC, and trade partners experienced a seamless industrial equipment installation process.
Lessons Learned & Best Practices
To support future builds of this platform system, the team identified best practices that blend strong construction solutions with precise industrial equipment installation:
- Side Mast Setup: Preset adjustable baseplates before side rail installation to ensure accessibility.
- Cylinder Adjustment: Perform cylinder adjustments prior to installation. Match measurements to the construction prints and factor in any mast adjustments or floor slope from mast to cylinder placement.
- Control Box Inspection: Thoroughly check all internal switch wiring against current schematics in factory-provided control box units (check for miswiring).
- Performance Testing – during commissioning, platform operation times should fall within these benchmarks:
- Up Time: 55 seconds – 1 minute
- Down Time: 50 – 55 seconds
Conclusion
This Denver-based installation exemplifies how careful planning, technical know-how, and stakeholder collaboration create resilient construction solutions. By pairing advanced planning with disciplined industrial equipment installation, Mathews Mechanical delivered a high-quality outcome on schedule—even under tough, unexpected conditions.
